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Maintenance costs from printing to talk about saving energy - printing, saving, maintenance - Printi by hi joiney
With the growing phenomenon of energy shortage, Energy Consumption has become the Print One of the important work of enterprises, which aims to enhance economic efficiency, printing itself is machine, light, electricity and a variety of raw material. The integrated operation of complex processes, applications like pay how much benefit can be arrested. I have accumulated years of experience in management and maintenance of equipment, combined with the company's equipment usage, talk about their feelings and experiences a bit for the line of reference.
 1. Well pump repair Maintenance Work to improve pump structure, increase efficiency
With the equipment operating to the high-speed development, and now many offset printing presses are equipped with two pumps, the company's two double-sided offset offset both in a J2108B pump. Equipment running up roller pump work Auxiliary equipment when the operator stops and also the trouble to close the secondary air pump, air pump long-term idling, wasting much. Working under the pump characteristics and years of maintenance experience, I found that the main gas pump of qi can receive permits for suction seriously, that is able to use a pump instead of two pumps working, eliminating the need to stop work, close up roller pump operation. As follows: the qi of the plastic screw relieved, and put on a Air hose Connector.
This is a transformation of our 3 sets of pumps eliminating the need to save a lot of expenses. We used one of the pump power 5KW, two shifts per day with 16 hours 250 days a year, electricity 0.06 yuan. Kilowatt hours per year, electricity can only save the company 12,000 yuan, plus 3 sets of pumps for depreciation charges, maintenance fees, Fuel consumption Fees, annual savings of at least 12,500 yuan. The transformation efficiency very similar concept.
Usual vertical pump, maintenance is also important. Summer heat pump the most easily damaged, so the filter should be cleaned regularly, maintain a clean and air pump Ventilation Good. Due to long-term frequent pump start, pump about the fan wheel often fragile, especially the fan wheel on the screw easily loosened, high failure rate. To prevent the screws on the fan wheel loose, we have taken appropriate measures to fasten the fan wheel of six three symmetrical riveting die, be extended pump life, save maintenance costs, and improve after the replacement of the fan wheel is not difficult Just Grinding wheel Grinding and screw rivet die.
2. Engage in technological innovation, technological innovation
Folding machine is a company producing ZY615 Yutian machines, the grid board rules block mill pumping serious, and its deviation from the centerline of the center of grid plate affect the accuracy of 12 off, so its been transformed the value of the angle iron with a few cents processed into the shape, so that the rules agreed by the line into a vertical plane to ensure folding accuracy, but also much more convenient to replace later. 5 sets of folding machine companies are carried out to fulfill the Lord's Song, saving maintenance costs were more than 600 yuan.
's New double-sided offset in production, the collection paper racks Chain Guide pulley is broken, a large pin screw. Living conditions were more acute, delayed maintenance again workpiece long time for the emergency repair faster, using a large off-axis center screw hole drilling and screw threading on the way to maintenance. This method is fast repair, just a few minutes must be completed and effective.
3. Summary After several cases of maintenance and reconstruction, I believe that, consistent with mechanical requirements and process requirements of the situation, engage in technological innovation process innovation will not only increase productivity, and Danny can achieve significant economic benefits.
[Keywords]: Print  Energy  Service Comment Large  In  Small
About the Author
I am an expert from Components Electronic suppliers, usually analyzes all kind of industries situation, such as novelty telephones , v tech cordless phone.
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